1.Train your people. Smart Manufacturing begin with people, not machines.
- Understand Philosophy of Digital Base Lean Transformation. Lean & Industry 4.0 tools, applications.
2. Develop Strategy for Digital Base Lean Transformation
- Technology, Process, People and Organization requirements.
3.Select Pilot Line, Choice Topic/s and Set Targets
- Smart Predictive Maintenance (Increase OEE: AI, Big Data Analytics)
- Process/Quality Optimization (Big Data driven)
- Process Visualization/Automation (Man Machine Interaction)
- Integrated Planning and Scheduling (MES & ERP)
- Resource Optimizations (Data Driven)
- Automated WH (Pick by vision, Visibility, Glass, RFID)
- Autonomous Logistics (Intra, Out Bound: Drone, AGV, etc)
4. Implement Lean & 4.0 Tools
- Current State Analysis (VSM)
- Eliminate Muda in all process (operational & transactional)
- Establish Material and Information Flow (Flow)
- Set standards for each process of daily operations (Standard)
- Support process with Digitation (Technology)
5.Check Result, Evaluate process and deploy
- Lesson Learned
- Go to 3